Manufacturing & Quality
- At Delphi-TVS, our manufacturing process is meticulously designed to meet the stringent demands of common rail products. Operating at pressures exceeding 2000 bar, these components require rigid specifications, with geometric tolerances refined to sub-micron levels. We utilize an advanced in-house heat treatment technique, Low-Pressure Carburizing, to ensure a clean finish while enhancing component fatigue life. Post-treatment machining occurs in controlled environments, and assembly is performed in Class 100,000 clean enclosures, ensuring unmatched precision and quality.
- To distinguish ourselves, we have embraced key methodologies like TPM (Total Productive Maintenance) and TQM (Total Quality Management), tailored to manage capital-intensive projects. Guided by esteemed Japanese mentors Yamaguchi-san and Prof. Washio-san, we effectively implemented these practices, significantly enhancing quality and cost competitiveness. For over eight years, we’ve proudly exported products to European and Korean OEMs, demonstrating our global commitment.
- At Delphi-TVS, quality drives customer satisfaction. We proactively understand and fulfill customer needs through continuous improvement programs, including employee engagement via quality circles and innovative ideas. Our advanced techniques like APQP, FMEA, SPC, Process Capability Monitoring, and Poka-Yoke ensure first-time-right quality and sustained satisfaction.
- With ISO-9001 and ISO/TS 16949 certifications, Delphi-TVS showcases an unwavering commitment to excellence, fostering a culture where every employee contributes to continuous quality enhancement.
Manufacturing Facilities
CR HP Pump Assembly
CR Injector Testing
CR Filter Assembly
Heat Treatement Plant
Robotic Machines
Nozzle Assembly
Quality Facilities
Heat Treatment Standard Room
Material Test Cell
Quality Assurance Cell
Quality Standard Room
Heat Treatment QA Cell
